Tag Archives: Headset

I Wouldn’t Want to Service a Modern Road Bike

Photograph courtesy of Getty Images on unsplash.com

I took a Bike Maintenance course in 2012 to learn how to service my bikes myself. On the final day of the course, we had to completely strip a bike down, including removing the fork, disassembling the chain rings etc., cleaning and lubricating all the parts, replacing cables as required, reassembling the bike and adjusting the shifting and brakes.

I still own a bicycle from that time, a 2010 Alchemy with mechanical shifting and brakes. I can still service that bike if I had to, although I gladly depend on my local bike shop to service my bikes for me now.

Bikes today are increasingly more difficult to service. I do not have the expertise or the tools to service a modern bicycle.

Advancements in modern road bikes make them more complex. Let us start from the top to compare my fifteen year-old bicycle with a modern one.

My bike uses externally routed cables to operate the brakes and gears.

Modern bikes use either partially or completely internally routed cables.

Photographs courtesy of sevencycles.com

Moving down the head tube to the brakes. My bike has rim brakes. Brakes on new bikes are exclusively disc. Often hydraulically operated.

Photographs courtesy of sram.com

Let’s now look at how these two advances make servicing more complicated.

When it comes to replacing cables on my bike, everything is visible so you can see what you are doing. The challenge with internal cables is that you have to thread them inside the frame blind, so to speak. Threading cables internally can be hindered by a tight curve around the bottom bracket.

A magnetic internal cable router is often needed.

Photograph courtesy of freewheel.co.uk

Replacing internally routed cables is more complicated when they are fully hidden. The headset often needs to be disassembled because the headset components can obstruct access to the cable path. 

Photograph courtesy of freewheel.co.uk

Then there are the brakes. Apart from infrequent cable replacement, all I need to do to service my rim brakes is to replace worn brake pads. Rim brake pads for road bikes are a standard shape. To replace them, undo the screw that holds each pad in its holder, slide the old pad out and slide a new pad into the holder and tighten the screw.

Photographs courtesy of sram.com

How difficult it is to replace mechanically operated disc brake cables depends on whether they are externally or internally routed.

Replacing disc brake pads is a more involved process. First, you must choose the type of brake pad: sintered, organic and semi-metal. Your choice depends on the type of riding you do. You also need the right shape pads for the disc brake caliper you have on your bike.

Then you to use a tool to push and hold the brake caliper pistons apart. Woe betide you if the pistons close without brake pads in place. You must also ensure that you do not touch the pad surfaces or the disc rotor. Getting oils on the pads or rotor will adversely affect braking performance.

Lastly, you need to bed in the new pads. The bedding in process heats up the pads and rotor, transferring an even layer of material from the disc pad onto the disc rotor. Failing to bed in your disc brakes will almost guarantee to result in vibration, noise, poor modulation, and loss of power.

The brake servicing process is much more complicated if you need to replace your hydraulic brake hoses or bleed your hydraulic brakes. Bleeding requires the correct type of fluid for the disc brakes on your bicycle: mineral oil or DOT fluid. The bleeding process is too long to describe here, but you get a sense of the steps involved from the number of parts in the Disc Brake Bleed kit pictured below.

Photographs courtesy of sram.com

Further down the bicycle are tyres. My bike has clincher tyres and inner tubes. Many new road bicycles, particularly higher-end models, ship with tubeless-ready tyres and wheelsets. Some bikes may ship with tubes in the tyres to simplify showroom setup, but the wheels and tyres are often tubeless-ready.

You can argue that tyres do not need service. However, a tubeless setup requires semi-regular maintenance to keep it performing at its best, as brakes do.

Tubeless tyre sealant gradually dries out. Manufacturer recommendations for sealant top-off intervals range between three and six months. It is also suggested that you take your tyre completely off the rim every twelve to eighteen months to scrape out the dried sealant.

The need to regularly top off the sealant, scrape out dried sealant and the fact some tubeless tyres are tricky to mount and/or need a dedicated tubeless inflator or air compressor to seat makes tubeless setup and maintenance inherently more onerous than using clincher tyres and inner tubes.

Photographs courtesy of bike radar.com & bicycling.com.

Last year, I wrote a post titled Tubed or Tubeless Tyres? The photographs below from that post illustrate how much more stuff you need to run tubeless tyres versus clincher tyres.

I’ll stick with my fifteen-year-old bicycle. My bike mechanic and I prefer the simplicity.

Photograph courtesy of WordPress AI

The Bearings We All Forget

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Bearings

Bicycles run on bearings.  Starting from the front of the bicycle, there are bearings in the front wheel hub, which allow the wheel to spin on its axle.  There are bearings in the headset, which is the assembly that connects the front fork to the frame, and permits the fork to turn for steering and balancing.  There are bearings in the bottom bracket, which allow the crankset spindle to rotate freely.  There are bearings in the rear wheel hub and the freewheel attached to it.  There are bearings in the two rear derailleur pulleys.

Bearings Bicycle.png

Cyclists pay lots of attention to the bearings in wheels and drivetrains.  These are the bearings which help the bicycle’s forward progress.  Any reduction in friction (loss of watts, in cyclist’s parlance) is highly sought after.  These bearings are regularly serviced. Steel bearings are often replaced with ceramic bearings, which have a lower rolling resistance.

Headset bearings get less love.  Bike mechanics should check headset adjustment when servicing bikes.  Occasionally a headset needs tightening.  It is usually only after the rider feels roughness, notchiness, or uneven drag while steering, that headset bearing get serviced or replaced.

And the bearings we all forget?  The ones in our pedals.  Cyclists notice when their cleats need replacing.  The wear is visible, and that wear is often made tangible by clipping in and out of the pedals requiring either too much or too little force.

Pedals just seem to go on and on doing their job with no fuss or bother.  That adage about the squeaky wheel is certainly true where pedals are concerned.

I bought my Alchemy Eros, and the Speedplay pedals that I specified for the bike, in June 2015.  I had given my pedals little or no thought since then.

A week ago the bike developed an irritating click.  Lim, the mechanic at The Bike Artisans, thought that my pedals could be the source of the noise.  The pedals were spinning too freely on their spindles, which is a sign that they needed regreasing.  He didn’t have a needle-type grease injector gun, so couldn’t do the quick and easy pedal maintenance via the grease port hole built into the pedal bodies.

When I got home I consulted the Speedplay website.  Speedplay recommends that the pedal bearings be regreased at least every 3,200 km / 2000 mi, or every two months.

Bearings What

That means my pedals should have been regreased between five and twelve times by now.

I found online instructions to disassemble my pedals.  The Spindle Screw was held in place by some Loctite Threadlocker Blue, but I got the screw to turn without having to heat it, as mentioned in some posts.  The fiddliest step was removing the retaining ring.

It is possible to replace the bearings – Speedplay sells a pedal rebuild kit for USD100 which replaces everything but the spindles.  I just cleaned all the parts, flushed out what grease was left in the bearings, flooded the pedal body with fresh grease, and reassembled the pedals.

Bearings Pedal Disassembly

Diagram courtesy of forum.slowtwitch.com

So far so good.  The pedals are turning smoothly and quietly.

Unfortunately that irritating click is still there.

Bearings Irritated

Postscript

I have found the source of the click.  It was coming from the rear dropouts.  A touch of lubrication between the QR faces and the dropouts, and silence was restored.

Thank you Uffe Lindhardt for the link to Keep It Quiet!  Jim Langley’s wide-ranging bicycle blog is an excellent resource.